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IND780 Terminal User’s Guide www.mt.com 64057247 (09/2009) R05

IND780 User’s Guide Basic Functionality ... 2-17 Select Scale...

IND780 User’s Guide Figure 3-21: Calibration Values Screen, Zero in Focus • Shift Values—Used for POWERCELL and PDX scales only. The following scree

IND780 User’s Guide Figure 3-23: Diagnose Cell Screen • Statistics—Displays statistical information for each scale such as the total number of weigh

IND780 User’s Guide • Serial Test—Enables testing of the transmit and receive functions on the serial (COM) ports. Select the COM port to be tested u

IND780 User’s Guide • If a jumper wire is placed between the transmit and the receive terminals (Figure 3-27) on the port being tested, the same data

IND780 User’s Guide WARNING! THE DISCRETE OUTPUTS OF THE IND780 TERMINAL WILL BE MANUALLY ENABLED DURING THIS TEST. REMOVE OUTPUT CONTROL POWER SO E

IND780 User’s Guide MT Service View The MT Service View functionality provides a METTLER TOLEDO authorized service representative access to various di

IND780 User’s Guide that the sensors are operating correctly, it is important to compare the temperature readings between the load cells. Readings sho

IND780 User’s Guide Figure 3-33: Scale Load Cell Tilt Maximum Screen • Scale Loadcell Supply Voltage — From the MT Service View screen, choose Scale

IND780 User’s Guide • Scale Loadcell COM Voltage — From the MT Service View screen, choose Scale in the Device selection box and COM Voltage in the V

IND780 User’s Guide user to track changes and make data comparisons to a known working condition of the cell. Figure 3-36: Load Cell Information Scre

IND780 User’s Guide Internal Diagnostic Testing ...3-17 MT Service View...

IND780 User’s Guide Figure 3-37: PDX Terminal Screen The displayed information includes: Data Field Description Minimum CAN-High Voltage Typically a

IND780 User’s Guide • Scale and (if digital load cells are used) load cell status and statistics Web Help is accessed with a web browser via an Ether

IND780 User’s Guide Help File A help file, accessible from each page via the help button explains the full range of the utility’s features. Figure 3

IND780 User’s Guide Resource Utilization The resource utilization page (Figure 3-41) gives a snapshot of the current status of the terminal, including

IND780 User’s Guide Read Shared Data The shared data page (Figure 3-43) allows the user to interact with the terminal, requesting a display of current

IND780 User’s Guide Name Data Displayed Interpretation pl0102 2 PLC Interface Module type. 2 = PROFIBUS nt0102 192.168.000.001 Ethernet IP Addre

IND780 User’s Guide PDX Scale Data (POWERCELL PDX bases only) The PDX Scale Data page (Figure 3-45) shows individual load cell information, for a PDX

IND780 User’s Guide Figure 3-46: PDX Terminal Page PDX Load Cell (POWERCELL PDX bases only) The PDX Load Cell page (Figure 3-47) provides a collectiv

IND780 User’s Guide Load Cell Statistics and Load Cell Data (POWERCELL and PDX bases only) Load cell statistics (Figure 3-48) and data (Figure 3-49) a

IND780 User’s Guide Figure 3-50: Load Cell Symmetry Page Watchdog Monitoring The main hardware microprocessor of the IND780 has a built-in hardware w

1-1 This chapter covers  IND780 Terminal Versions  Warnings and Precautions  Operating Environment  Safe Disposal Requirement  Inspection an

IND780 User’s Guide 3. Press and hold the MASTER RESET button (Figure 3-51). MASTER RESET BUTTONS2 Figure 3-51: Main PCB, Master Reset Button and S2

IND780 User’s Guide 7. Remove the two screws attaching the upper card guide, shown in Figure 3-52, and lift the guide from its stand-offs. Figure 3-

IND780 User’s Guide 11. Unscrew and remove the six screws holding the main PCB to the enclosure. Their locations are circled in Figure 3-53. In the ca

IND780 User’s Guide Figure 3-55: Lower Card Guide Screw Locations 2. Remove the other two screws securing the ETX board in place, shown in Figure 3-

IND780 User’s Guide Figure 3-58: ETX Board Resting on Connectors 3. With the main PCB resting flat on a static-free mat, press down firmly over each

IND780 User’s Guide CF Card Removal and Installation To remove a CF card from the ETX board, hold the sides of the CF card and carefully slide it out

IND780 User’s Guide Power Supply Power Supply Removal Components in the power supply may be hot to the touch. Allow them to cool before performing the

IND780 User’s Guide 3-47 3. Lift the bracket and power supply out of the enclosure. 4. Remove the power supply PCB from the bracket by removing the

IND780 User’s Guide PLC Interface Module Removal and Installation To remove a PLC interface module from the main PCB, loosen and remove the three scre

METTLER TOLEDO 1900 Polaris Parkway Columbus, Ohio 43240 METTLER TOLEDO® is a registered trademark of Mettler-Toledo, Inc. ©2009 Mettler-Toledo, Inc

IND780 User’s Guide 1-2  Two serial ports (RS232 and RS232/422/485) for asynchronous, bidirectional communication and print output  10/100 Base-T

IND780 User’s Guide Warnings and Precautions Please read these instructions carefully before putting the new terminal into operation. Before plugging

IND780 User’s Guide wiring requirements must be met. See document 64063214, IND780 Division 2, Zone 2/22 Installation Guide. Safe Disposal Requirement

IND780 User’s Guide Model Identification The IND780 model number is located on the data plate on the back of the terminal along with the serial number

IND780 User’s Guide Physical Dimensions The IND780 terminal physical dimensions for the Panel Mount enclosure are shown in Figure 1-2 in inches and [m

IND780 User’s Guide 1-7 Specifications The IND780 terminal conforms to the specifications listed in Table 1-1. Table 1-1: IND780 Specifications IND780

IND780 User’s Guide 1-8 IND780 Specifications Weight Display Displayed resolution of 1,000,000 counts for analog load cell scales Display resolution

© METTLER TOLEDO 2009 No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photo

IND780 User’s Guide 1-9 Main PCB The IND780 terminal’s main printed circuit board (PCB) includes provisions for the microprocessor, main memory, batte

IND780 User’s Guide 1-10 MTX load cell. This interface also supports the use of the RAAD Box, which converts analog load cell signals into digital one

IND780 User’s Guide 1-11 Discrete I/O The discrete I/O interface options include both internal and remote I/O. • The internal version is available wi

IND780 User’s Guide 1-12 ControlNet and EtherNet IP The IND780 supports ControlNet communications or EtherNet IP interface options and the appropriate

IND780 User’s Guide 1-13 COM-780 The COM-780 option is a specialized software module focused on the needs of users utilizing legacy communication prot

IND780 User’s Guide graphic color LCD. Weight information may be displayed in a variety of formats, including single or multiple channel displays and

This chapter covers • Security • Display Operation • Understanding the Navigational Interface • Home Screen • Screen Backlight Timeout and Scree

IND780 User’s Guide access to the entire setup menu, unless the metrology switch is placed in the approved position. • Maintenance—Access is generall

IND780 User’s Guide • “Press START...” means to press the START softkey . • “Select an option...” means to use the UP or DOWN navigation keys to sel

IND780 User’s Guide Calibration Test Icons Icon Softkey Function Explanation * Calibration Test Provides access to the defined technician to perfo

NOTE ON FIRMWARE REVISIONS This manual describes features and functions of the IND780 terminal with version 6.1.08 firmware. Terminals with version

IND780 User’s Guide Table and Memory Icons Icon Softkey Function Explanation * Reports Provides access to the enabled tables – Alibi, Tare or Targ

IND780 User’s Guide ID Mode Icons Icon Softkey Function Explanation * ID1 Sequence Initiates ID1 programmed transactional prompt sequence * ID2 S

IND780 User’s Guide Display Icons Icon Softkey Function Explanation MinWeigh Defines the Minimum weight value, below which a sign appears beside

IND780 User’s Guide Screen Icons Icon Softkey Function Explanation * Contrast Provides access to the contrast adjust screen. Contrast adjustment i

IND780 User’s Guide Understanding the Navigational Interface Navigate in the applications and configure the IND780 using • Navigation keys • Scale

IND780 User’s Guide Figure 2-3: Tare Table Screen Showing Scroll Bars Press the DOWN navigation key to move the focus down the rows. When the focus r

IND780 User’s Guide Figure 2-4: Softkey Setup Screen Icons that can be assigned as softkeys are indicated in Table 2-1. Five softkeys are located alo

IND780 User’s Guide Icon Function Explanation calibration. Press the ZERO key to capture a new gross zero reference point if pushbutton zero is enabl

IND780 User’s Guide Alpha Keys On some screens permitting data entry, when field requiring non-numeric input (such as a password) is selected, softkey

IND780 User’s Guide and UP navigation key as required until the set of keys shows the required character. Note the MORE UP and MORE DOWN symbol to the

CUSTOMER FEEDBACK Your feedback is important to us! If you have a problem with this product or its documentation, or a suggestion on how we can serve

IND780 User’s Guide To save the entry once all alpha characters have been entered, press the ENTER key on the keypad to accept the entry, exit the tex

IND780 User’s Guide Home Screen The Home screen displays when the terminal is idle (an example is shown in Figure 2-9). The Home screen is the only sc

IND780 User’s Guide Basic Functionality This section provides information about the IND780’s basic functionality. Configuration of these areas of func

IND780 User’s Guide Select Scale The Select Scale function button is used to switch between scale bases when multiple platforms are configured for t

IND780 User’s Guide Figure 2-12: Summed Scales Over Capacity (left) and Under Range (right) If one scale included in the Sum Scale is over-capacity a

IND780 User’s Guide Power-Up Zero Power-Up Zero enables the IND780 terminal to capture a new zero reference point after power is applied. If there is

IND780 User’s Guide Tare types and associated operations available on the IND780 include: • Pushbutton Tare • Auto Tare • Keyboard Tare (Preset Ta

IND780 User’s Guide function key . The tare display box will include PT to indicate that a preset tare is in use. If configured in Setup, remote equip

IND780 User’s Guide 2-23 A tare memory can be recalled by picking from a list of all available records (accessed using the Tare Table softkey). If the

IND780 User’s Guide display changes to a zero net weight indication after the weight exceeds the threshold value. The previous weight on the scale is

FOLD THIS FLAP FIRST NO POSTAGE NECESSARY IF MAILED IN THEUNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. 414 COLUMBUS, OH

IND780 User’s Guide weight drops below the threshold weight (auto clear threshold), regardless of the motion status. If Auto Clear and Motion Check ar

IND780 User’s Guide Figure 2-16 shows the Home screen after the Unit Switching softkey has been pressed, displayed the gross weight in pounds. Figu

IND780 User’s Guide increase by one additional digit to display as 40.958. When the EXPAND BY TEN softkey is pressed again, the display reverts to th

IND780 User’s Guide MinWeigh Certain industries such as pharmaceuticals and food require a guarantee that the weighing equipment selected for a partic

IND780 User’s Guide Table 2-4: Recall Screen Softkeys Icon Explanation Weight Recall—Displays ID, Gross, Tare, and Net active weight readings for ea

IND780 User’s Guide Material Transfer Applications If the target comparison of the IND780 will be used to control the flow of material, the applicatio

IND780 User’s Guide Term Explanation Latched Outputs Latched outputs turn off at the target weight minus the spill value aremain off (regardless of a

IND780 User’s Guide 2-32 ts ROL softkey For those applications where latching outpu are used or more control is needed for an occasional pause or to a

IND780 User’s Guide Figure 2-21: Example of Paused State in Target Control Over/Under Applications If the target comparison of the IND780 will be use

IND780 User’s Guide Term Explanation Under Limit If a tolerance mode of “Weight value” is selected in Setup, the IND780 does not require the entry of

PRECAUTIONS • READ this manual BEFORE operating or servicing this equipment and FOLLOW these instructions carefully. • SAVE this manual for future

IND780 User’s Guide 4. Depending whether material transfer or over/under mode was selected and the type of tolerance selected, the active target reco

IND780 User’s Guide 5. Press the OK softkey to load the selected record from the list and return to the weighing operation screen, or Press the EXIT

IND780 User’s Guide 2-37 Range Comparators In the case of a Range mode Comparator, the Limit value sets the lower of the two limits that define the ra

IND780 User’s Guide Table 2-8: Container Fill Sequence ID Example Sequence Steps Type 1. Enter Batch No. Alphanumeric Prompt 2. Load container Al

IND780 User’s Guide Figure 2-24: Single Scale with SmartTrac and ID Sequence Display Figure 2-25: Two Scales plus Sum with SmartTrac and ID Sequen

IND780 User’s Guide graph, the target description appears above the bar and target and tolerance below it (see Figure 2-29). Figure 2-26: Small Size

IND780 User’s Guide Display Colors Note that the examples shown below are from a monochrome display. In IND780s with a color display, the following co

IND780 User’s Guide Figure 2-30: Medium Size SmartTrac Bar Graph With Display Ranges Under Tolerance The Under Tolerance range is labeled “A” in Figu

IND780 User’s Guide (Figure 2-35). In either case, a black oblong indicates that the current weight is within the acceptable range. Figure 2-31: Exam

IND780 User’s Guide In the Over/Under Mode, when Tolerance Type is set to Weight Value, the graphic displays as shown in Figure 2-33. When Tolerance T

CAUTION BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POW

IND780 User’s Guide Cross Hairs Mode The cross hairs SmartTrac visualization may be displayed in medium or large sizes. Figure 2-34 shows a large size

IND780 User’s Guide Clustering Overview Clustering is a means of networking up to 20 individual IND780 terminals together in a peer-to-peer Ethernet n

IND780 User’s Guide Select the desired terminal and press ENTER, then press the OK softkey to confirm the choice. If the selected terminal is already

IND780 User’s Guide Time and Date Time and date are used for reporting, error and transaction log timestamps, and triggering service events. The Time

IND780 User’s Guide 3. To select a sub-set of records from the table, press the TABLE SEARCH softkey . The Search Screen for the selected report type

IND780 User’s Guide Once the technician’s name has been entered, press the Test Weight Information softkey . The screen shown in Figure 2-41 opens. F

IND780 User’s Guide When the tester has carried out these instructions, he or she presses the OK softkey , and the terminal compares the actual weight

IND780 User’s Guide After progressing through all the steps in the calibration test procedure, a Test Complete message displays, along with a status m

IND780 User’s Guide When the test operation is completed, a Test Complete message displays along with a Status message of either Pass or Fail (Figure

IND780 User’s Guide Table Search Field Options Tare ID*, Description, Tare Target ID*, Description, Target, +Tol, -Tol 5. Use the Comparison select

IND780 Terminal Essential Services for Dependable Performance of Your IND780 Terminal Congratulations on choosing the quality and precision of METT

IND780 User’s Guide Figure 2-49: Alibi Search View Table Searches Table searches can be accessed by various methods including the TARE TABLE softkey

This chapter covers • List of Tools Required • Cleaning and Maintenance • Upgrading Firmware • Backup and Restore of system configuration Chapter

IND780 User’s Guide WARNING! WHEN THIS EQUIPMENT IS INCLUDED AS A COMPONENT PART OF A SYSTEM, THE RESULTING DESIGN MUST BE REVIEWED BY QUALIFIED PE

IND780 User’s Guide Regular maintenance inspections and calibration by a qualified service technician are recommended. The IND780 is a rugged stainles

IND780 User’s Guide Figure 3-1: InSite Firmware Upgrade File Selection Screen 4. Press the SETUP softkey to access the IND780’s setup tree. When pr

IND780 User’s Guide copy operation from InSite will continue the process. Pressing the EXIT softkey abandons the process and returns to the setup tre

IND780 User’s Guide flash of the new firmware files and folders structure. For this condition, contact a local METTLER TOLEDO representative for assis

IND780 User’s Guide 3-7 Terminal > Display has a value other than zero) can both be changed by downloading replacement files to the terminal’s UPGR

IND780 User’s Guide 2. Access Setup > Maintenance > Run > Backup to USB. The screen shown in Figure 3-6 will appear. Figure 3-6: Backup to

IND780 User’s Guide 2. Access Setup > Maintenance > Run > Restore from USB. A screen like the one shown in Figure 3-7 will appear. Figure 3

Contents Chapter 1.0 Introduction ...1-1 IND780 Terminal Versions ...

IND780 User’s Guide WARNING! ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THE TERMINAL. EXERCISE CARE WHEN MAKING CHECKS, TESTS, AND ADJUSTMENTS THAT

IND780 User’s Guide 3-11 Diagnostic Procedure Expected Outcome Response/s to Incorrect Outcome Front panel keypad: If no response, or incorrect chara

IND780 User’s Guide Diagnostic Expected Outcome Response/s to Incorrect Outcome Procedure Network Test PASS on all four tests If Timeout displays fo

IND780 User’s Guide LED Color Function D72 AmberUsed for software development purposes; blinking during normal system operation. D73 Yellow Indicat

IND780 User’s Guide IDNet, Serial and Discrete I/O Boards All other option boards – IDNet, Serial, Discrete I/O – feature a pair of green LEDs, only o

IND780 User’s Guide LED Color Function I3: A1 I4: A2 Amber I3 solid ON, I4 OFF – indicates that the CAN communication to the load cells is active I3

IND780 User’s Guide +5 +5 GROUNDGROUND 12345 +12V 3-16 Figure 3-13: Pins on the Power Supply Harness RS-232 Serial Output Voltage Test If the send an

IND780 User’s Guide BatteryFigure 3-14: Main PCB, Battery Location Indicated Use a Volt-Ohm meter to measure voltage between terminal 1 (positive) an

IND780 User’s Guide Figure 3-16: Maintenance Diagnostic Options Tree • Memory Test (Figure 3-17)—To test the BRAM, press the START softkey. When t

IND780 User’s Guide Figure 3-19 shows the diagnostics options for a scale: Figure 3-19: Scale Diagnostics Menu Tree Options • Load Cell Output—Displ